Overview
These names refer to common fusion welding processes: MIG (GMAW) uses a continuously fed wire, TIG (GTAW) uses a non‑consumable tungsten electrode with optional filler, and Stick (SMAW—“electrodes”) uses flux‑coated consumable electrodes. Each balances speed, control, and versatility differently.
How It Works
MIG (GMAW): A wire electrode feeds automatically under shielding gas; high deposition rates suit production welding.
TIG (GTAW): A tungsten electrode creates the arc; filler is added manually (or not at all). Offers the highest control and cleanest weld appearance.
Stick (SMAW): Flux‑coated electrodes are consumed as you weld; very versatile and tolerant in field conditions.
Steps (Choosing a process):
- Define the application needs: speed vs. precision vs. portability.
- Select the process that best fits your environment and joint requirements (e.g., TIG for precision, MIG for speed, Stick for field work).
- If joining dissimilar metals or corrosion‑resistant grades, confirm filler choice and heat input with Metallurgical Services.
Helpful Tips
- For corrosion‑critical or dissimilar joints, filler selection often governs success; ask a metallurgist for a recommendation.
- Practice proper heat control to minimize distortion and preserve corrosion resistance in stainless and nickel alloys.
