5-Axis Waterjet Beveling

What Is a 5-Axis Waterjet Cutter?

A 5-axis waterjet is an advanced CNC solution designed for high-precision metal cutting. It uses an ultra-high-pressure stream of water mixed with abrasive media – typically garnet – to cut metal accurately and efficiently.

Unlike standard flat-cutting systems, a 5-axis waterjet adds controlled head rotation and tilt, allowing our machine to produce angled or beveled cuts up to a maximum of 45° in a single setup.

How It Works

The core technology is still abrasive waterjet cutting:

  1. High-pressure pump pressurizes water (often >60,000 psi).

  2. Water passes through a tiny opening to create a supersonic jet.

  3. Abrasive grit (e.g., garnet) is added at the nozzle to cut harder metals.

  4. The cutting head tilts and rotates to maintain accuracy when producing bevels up to 45°.

Because waterjet cutting is a cold cutting process, it doesn’t introduce heat-affected zones, preserving the material’s structural properties – a major advantage over plasma or laser cutting on heat-sensitive alloys.

Examples of 5-Axis waterjet beveling & capabilities.

Key Advantages

Precise Bevel Cutting (Up to 45°)

The added rotational axes allow for consistent, accurate bevels up to 45°, making parts suitable for welding, assembly, or structural applications without additional edge preparation.

No Heat Distortion

Since no heat is applied during cutting, there is no warping, micro-cracking, or metallurgical change, even on heat-sensitive alloys.

Reduced Secondary Operations

Integrated beveling eliminates the need for post-cut grinding, machining, or manual edge prep – saving time and reducing labor costs.

Material Versatility

5-axis waterjet systems can cut a wide range of metals, including:

Thickness capabilities vary by material and pump power but can range from thin gauge metals to several inches thick.

Tolerances & Beveling Capabilities

  • .015″ to 1/2″ thick: +/- .030″
  • > 1/2″ to 2″ thick: +/- .045″
  • > 2″ to 3″ thick: +/- .090″
  • > 3″ to 3 1/2″ thick: +/- .125″
  • 4″ to 4 1/2″ thick: +/- .1875
  • > 4 1/2″ thick: +/- .25
  • The waterjet bed size is 72″ x 144″ & 120″ x 240″
  • Beveling capability up to 45°

Diagonal squareness 3/16″ for cut rectangles/squares

Drawings in .dxf or .dwg format are preferred. Other acceptable formats include .iges and .pdf files.

Cutting up to 6″ thick material for straight cuts and 1 1/2″ for bevels.

View our additional processing options here.

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5-axis waterjet bevel cutting examples, including tapered and angled edges, precision holes, and clean cuts on metal parts.

5-Axis Waterjet Beveling

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